Your TDEE for a construction worker is likely 3,500 calories or more, not the 2,800-calorie 'heavy activity' number online calculators give you, because they fail to account for 8+ hours of sustained labor. You've probably used one of those calculators, selected "Very Active," and followed the number it spit out, only to see zero progress. You're either not losing the gut despite working your tail off, or you can't seem to gain any muscle no matter how much you eat. It's frustrating, and it makes you feel like you're doing something wrong. You're not. The tool you're using is wrong. It wasn't built for you. An hour at the gym is not the same as ten hours of hauling materials, climbing ladders, or framing walls. Your job isn't a workout; it's a marathon of physical output, and your energy needs reflect that. The standard TDEE multipliers are designed for people with desk jobs who exercise. They are not designed for people whose job *is* the exercise. For a true starting point, you need to use a more aggressive activity multiplier. Instead of the standard 1.725 for 'heavy activity,' a more realistic starting point for a construction worker is 1.9. This single change can account for an extra 400-600 calories per day-the exact margin that's been holding you back.
The fundamental flaw in every online TDEE calculator is its definition of "activity." These tools are built on a model that separates life into neat boxes: sedentary, light, moderate, and heavy activity. For 90% of the population, this works. A "heavily active" person is someone with a desk job who hits the gym hard for 60-90 minutes, 5 days a week. Their total energy expenditure reflects that spike in activity. Your day looks completely different. You don't have a 90-minute spike; you have an 8 to 10-hour plateau of sustained, moderate-to-heavy work. There is no button for "carries drywall up three flights of stairs for a living." Let's look at the math. Take a 35-year-old, 200-pound man who is 6'0" tall. His Basal Metabolic Rate (BMR)-the calories he burns at complete rest-is about 1,880 calories. The online calculator using the standard 'heavy activity' multiplier (1.725) gives him a TDEE of 3,243 calories (1880 x 1.725). But using our construction-specific multiplier of 1.9, his TDEE is 3,572 calories (1880 x 1.9). That's a difference of 329 calories every single workday. Over a five-day workweek, that's a 1,645-calorie miscalculation. This is why you're stuck. If you're trying to lose weight, eating at the calculator's number puts you in a much smaller deficit than you think, or even at maintenance. If you're trying to gain muscle, you're barely in a surplus, which is why you're not growing.
Stop guessing and stop trusting generic calculators. Follow this 14-day test to find the real number of calories your body needs to function. This method accounts for your demanding job and your less active days off, giving you a personalized, accurate target.
First, we need your Basal Metabolic Rate (BMR). This is the energy you burn at rest. We'll use the Harris-Benedict formula, which is reliable and easy. Use the numbers for your body.
Formula for Men: BMR = (4.536 × weight in lbs) + (15.88 × height in inches) - (5 × age) + 5
Formula for Women: BMR = (4.536 × weight in lbs) + (15.88 × height in inches) - (5 × age) - 161
Let's use our 200 lb, 6'0" (72 inches), 35-year-old male example:
BMR = (4.536 × 200) + (15.88 × 72) - (5 × 35) + 5
BMR = 907.2 + 1143.4 - 175 + 5 = 1,880 calories
Now, apply the construction worker activity multiplier for your workdays:
Workday TDEE = BMR × 1.9
1,880 × 1.9 = 3,572 calories.
This is your calorie target for the days you are on the job site.
You don't burn 3,500+ calories sitting on the couch watching football. Eating the same amount on your days off as you do on workdays will sabotage your goals. For your off days, we'll use a 'lightly active' multiplier (1.375).
Off-Day TDEE = BMR × 1.375
1,880 × 1.375 = 2,585 calories.
This is your calorie target for your two days off. Now you have a weekly plan:
Your total weekly calorie intake for maintenance is (5 x 3,572) + (2 x 2,585) = 17,860 + 5,170 = 23,030 calories. Your average daily intake is 3,290 calories.
For the next two weeks, you will eat according to this plan. Track your calories and weigh yourself every morning after using the bathroom and before eating or drinking anything. Write it down.
At the end of the 14 days, calculate your average weight for Week 1 and your average weight for Week 2. Compare them.
Once you have this true maintenance number, you can adjust for your goals:
Switching to an accurate calorie plan will feel different, but that's how you know it's working. Here is the timeline of what you will experience when you finally start fueling your body correctly.
Week 1: The Adjustment Period
Whether you're cutting or bulking, the first week is about consistency. You will feel much fuller than usual if your goal is to gain weight. If you're cutting, you'll be surprised that you're not starving, because your 500-calorie deficit is based on a real number, not a flawed one. Your weight will fluctuate wildly this week due to changes in water, glycogen, and food volume. Ignore the daily scale readings. Your only job is to hit your calorie and protein targets every single day.
Weeks 2-3: Finding Your Baseline
This is where the 14-day truth test concludes. At the end of week two, you'll have the data you need to make your first informed adjustment. This is the most important moment in the process. You are no longer guessing; you are using your own body's feedback to dial in your nutrition. You'll calculate your average weight change and adjust your daily calories up or down by 250-500. This is you taking control of the process.
Month 1 and Beyond: Consistent Progress
By the end of the first month, you'll be in a rhythm. The scale will start showing a predictable trend. If you're cutting, you should be losing a consistent 1-1.5 pounds per week. If you're bulking, you should be gaining 0.5-1 pound per week. More importantly, your energy on the job site will stabilize. You'll feel powerful and capable, not drained by 2 p.m. If you feel constantly exhausted or your strength is dropping, your deficit is too large. If you're gaining weight too quickly and feeling soft, your surplus is too high. Listen to the feedback and make small, 200-calorie adjustments as needed.
Aim for 0.8 to 1.0 grams of protein per pound of your target body weight. For a 200-pound man, this is 160-200 grams daily. This is non-negotiable for repairing muscle broken down from manual labor and building new tissue.
A roofer working in the summer sun will burn more than an electrician wiring a climate-controlled building. The 1.9 multiplier is a starting point. If your job is exceptionally demanding (e.g., concrete, framing, roofing), you might start at 2.0 or even 2.1.
You don't need a fancy app. For two weeks, use a simple notebook. Write down what you eat and look up the calories later. Focus on eating similar meals daily to simplify the math. After the 14-day test, you'll have a good sense of portion sizes.
Getting in 3,500+ calories of clean food is hard. Use calorie-dense foods like nuts, olive oil, whole milk, and avocados. A 500-calorie protein shake with milk, peanut butter, and a banana is an easy way to add calories without feeling overly full.
If you work a 12-hour day instead of an 8-hour day, add an extra 300-500 calories, primarily from carbohydrates, to fuel the extra work. On a half-day or a day with very light tasks, you can drop your calories closer to your off-day number.
All content and media on Mofilo is created and published for informational purposes only. It is not intended to be a substitute for professional medical advice, diagnosis, or treatment. Always seek the advice of your physician or other qualified health provider with any questions you may have regarding a medical condition, including but not limited to eating disorders, nutritional deficiencies, injuries, or any other health concerns. If you think you may have a medical emergency or are experiencing symptoms of any health condition, call your doctor or emergency services immediately.